Case Studies

Production & Labor Auto-Scheduling / Line Balancing

Scheduling problems in production become mutual issue of many manufacturers today. Numerous issues based on inaccurate scheduling cause so many loss for producers.

Optimally assigning job orders to workstations and managing the employee dynamically and flexibly in real-time is becoming more difficult as production capacity is increasing and the production routing become more complex.

Real-Time Bottleneck Detection

In today’s competitive environment, increasing productivity and speeding up manufacturing is one of the key challenges for continuous processes. Due to the unexpected and unidentified bottlenecks that occur in the production line, the whole line is slowed down and the throughput is decreased. There is always one part of the process that is slower than the others, thus they need to be addressed individually to take corrective actions more easily. The main problem with addressing the individual bottlenecks is the lack of real time data and the communication between the machines.

Automatic Dispatching Management

Dispatching and warehouse management doing very well is one of the most important factors in increasing productivity in manufactories. In fact, one of the biggest problems of many firms is not to manage this process correctly. In generally, all processes which being from goods receipt to goods issue are managed manually by firms. The manual management makes tracing goods movement difficult in manufactory and causes to possible production delays.

Dynamic Raw Material Generation and Traceability

With the technical development steps outlined in the section below, it will be possible to operate the manufacturing processes with better material traceability, while at the same time achieving greater efficiency and less scrap. MSF System will allow managers to instantly display and analyze information from shop floor in real-time, thus keeping them informed of the current state of production, supporting decisions and drawing conclusions.

Overall Equipment Effectiveness (OEE)

Productivity in the factory is very much related to the maximum utilization of machine capacity. Factories need to see how any machine efficiently running without hidden capacity. MSF OEE can help the needs to measure both to do things right and to do right things.

Machining Industry

MES solution has to be customized to specific needs of each company. On the other hand, this needs to be reflected to common logic and language for communication of data architecture in different hardware and software. Therefore, the best MES solution has to cover all factory needs with easy customization and application in affordable solution.

90 Day Integration Process of Meta Smart Factory

The MSF approach is mainly about solving production bottlenecks and getting the best result by using the best solution to ensure the best possible productivity in the production process. Let’s see how Meta Smart Factory integration process is completed in 90 days…